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Equip your next-generation electrical projects with the UL10269 soft single core lead wire, specifically engineered for demanding environments like PV inverters, solar panel arrays, and new energy applications. When handling high-capacity power distribution, the physical integrity of your internal cabling is paramount. This specialized hook-up wire features a remarkably smooth and uniform PVC exterior that glides effortlessly through tight conduits and complex routing paths, while the core utilizes high-purity tinned or bare copper. This specific material combination not only provides exceptional tactile flexibility during intricate manual routing but also ensures a long-lasting defense against oxidation and environmental wear. Designed to meet the stringent demands of modern electrical equipment, it delivers consistent power transmission without the risk of overheating or voltage drops, ultimately safeguarding your critical infrastructure and enhancing the overall operational reliability of your assembled units.
Rated Voltage: 1000V — Capable of sustaining heavy electrical loads safely, making it an indispensable component for solar energy storage, EV chargers, and advanced power modules where voltage stability is critical.
Rated Temperature: 105ºC — Maintains structural and electrical stability in elevated heat conditions, preventing insulation breakdown or melting in densely packed electronic enclosures.
Insulation Material: PVC — Provides a flexible, resilient barrier that is easy to handle, offering excellent resistance to abrasion while protecting the internal conductor from moisture and dust.
Conductor: Tinned or Bare, Stranded or Solid Copper — Ensures optimal conductivity and prevents long-term corrosion. The stranded option offers superior bendability for tight spaces, while the solid option provides rigid stability.
Reference Standard: UL758, UL1581, C22.2 No.210 — Fully certified to meet international market entry requirements, ensuring your final products comply with global safety and performance benchmarks.
Passes UL VW-1 & CSA FT1 vertical flame test — Engineered to stop fire propagation immediately, protecting expensive surrounding equipment and preventing localized faults from escalating.
Uniform insulation thickness of wire to ensure easy stripping and cutting — Specifically designed for processing convenience. The consistent jacket thickness reduces machine jamming during automated stripping, significantly boosting your assembly line speed and reducing material waste.
For internal wiring of electronic and electrical equipment and appliance, PV solar panel wiring, Solar Harness Wiring, PV Inverter Wiring, EV Charger, Power Modules, New Energy, etc. — Highly adaptable across multiple sectors, serving as the reliable backbone for renewable energy systems and modern transportation infrastructure.
The following datasheet outlines the precise conductor constructions, insulation thicknesses, and maximum resistance values for our UL10269 wire series. Ranging from 26 AWG for delicate internal electronics to 2 AWG for heavy-duty power transmission, these exact parameters allow engineering teams to match the ideal cable size to their specific current-carrying requirements, ensuring optimal thermal management and electrical efficiency in the final assembly.
Conductor | Insulation | Max. Cond. Resistance at 20°C | |||
AWG | Construction | Diameter | Nom. Thickness | Diameter | |
26 | 7/0.16 | 0.48 | 0.80 | 2.08 | 150.00 |
24 | 11/0.16 | 0.61 | 0.80 | 2.21 | 93.25 |
22 | 17/0.16 | 0.76 | 0.80 | 2.36 | 59.40 |
20 | 26/0.16 | 0.94 | 0.80 | 2.54 | 37.40 |
18 | 41/0.16 | 1.18 | 0.80 | 2.78 | 23.50 |
16 | 26/0.254 | 1.50 | 0.80 | 3.10 | 14.70 |
14 | 41/0.254 | 1.90 | 0.80 | 3.50 | 9.25 |
12 | 65/0.254 | 2.40 | 0.80 | 4.00 | 5.75 |
10 | 105/0.254 | 3.00 | 0.80 | 4.60 | 3.54 |
8 | 165/0.254 | 3.77 | 1.43 | 6.63 | 2.31 |
6 | 7×38/0.127 | 5.41 | 1.52 | 8.45 | 1.403 |
4 | 7×60/0.127 | 6.81 | 1.52 | 9.85 | 0.882 |
2 | 19/138/0.127 | 8.62 | 1.52 | 12.00 | 0.550 |
※The above datasheet is for reference only, please refer to the final specification. | |||||
Q1: Do you support custom service?
A1: Yes, we operate as a direct manufacturing source based in Dongguan, China, equipped with brand-new, advanced automated production machinery. Guided by a team of professional technicians, we specialize in offering comprehensive OEM and ODM services for wires, cables, and custom cable assemblies worldwide. Whether your project requires specific insulation colors, unique conductor stranding, or specialized spool packaging, our facility is fully capable of meeting your exact specifications with precision and consistency.
Q2: Can I request a complimentary sample?
A2: Certainly! We understand the importance of physical testing before committing to large-scale procurement. We offer free samples of our available stock, allowing your engineering team to verify the tactile flexibility, stripping ease, and electrical performance firsthand. While the shipping costs are to be borne by the recipient, this service significantly reduces your procurement trial-and-error costs. Please feel free to reach out to us if you are interested in requesting customized product samples for specific application testing.
Q3: Is the quality of your product guaranteed?
A3: Absolutely. Our production process and quality control protocols are strictly aligned with international standards and customers' requirements. Our workshops are outfitted with advanced diagnostic machinery and test equipment that continuously monitors insulation thickness and conductor resistance during extrusion. Because our workers are highly trained professional technicians, every batch undergoes rigorous inspection to ensure it passes critical safety benchmarks like the UL VW-1 and CSA FT1 vertical flame tests, guaranteeing safe operation in demanding environments.
Q4: How long does it take for the products to be delivered?
A4: We prioritize efficient supply chain management to minimize your downtime. Typically, the delivery lead time for standard wire production is a rapid 10-15 days, effectively reducing your inventory and lead time risks. For more intricate custom cable assemblies, the timeframe may take around 20-40 days. The exact schedule depends on factors such as the total quantity ordered and the specific complexity of the products, but we always strive to provide accurate, transparent timelines to keep your production lines moving.